Electroless Nickel Plating, corrosion resistance and surface technology specialists

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NiTEC (UK) Ltd, Hardwick House, Hardwick View Rd,
Holmewood, Chesterfield, Derbyshire S42 5SA, UK

Electroless Nickel Plating a Large Manifold for Joy Mining

Corrosion resistance for mining companyNiTEC were approached by Joy Mining Machinery to electroless nickel plate a piece of pipe work in order to enhance its corrosion resistance and wear resistance

Joy Mining Machinery is a global leader in the development, manufacture, distribution and service of underground mining machinery for the extraction of coal and other bedded materials. 

The highest levels of corrosion protection were required for the pipe work; therefore electroless nickel plating was an obvious solution. NiTEC’s high standards of quality, exemplary knowledge of the process of electroless nickel plating, and fast turn-around times were vital to the success of the project.

The manifold was approximately 1.5m square, by 1m deep. The component had two small holes in opposing corners and contained a network of pipes, which would be used to carry water as a coolant. 

In order to nickel plate the manifold, the staff at NiTEC connected flexible pipes to the holes in the steel. The electroless nickel plating solution was then pumped through from a holding tank, and then back again on a continuous basis.

Electroless nickel requires a temperature of 90°C to operate. Therefore, we immersed the manifold in a tank of cleaning solution, and maintained the temperature at 70-80°C to prevent heat loss and flash rusting of its exterior. 

The staff at NiTEC analysed and maintained the plating solution throughout the process of electroless nickel plating. This enabled us to make any necessary additions to the holding tank to ensure the highest levels of accuracy and quality.

Electroless Nickel Plating

The electroless nickel plating process is a high quality, cost effective solution for coating metals such as mild or stainless steel.

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Diffused Nickel Plating

The simple process of diffused nickel plating is the most effective coating to ensure the highest levels of corrosion resistance.

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SeaTEC 100 Marine Corrosion Prevention

SeaTEC100 is a cost-effective way of extending the life of mild-steel operating in marine environments.

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Ni-PTFE Self Lubricating Coating

Nitec's specially developed Ni-PTFE self lubricating corrosion resistant coating is perfect for sliding wear applications.

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Copper Plating

NiTEC offers a copper plating service that is suitable for both functional and decorative purposes.

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Shotblasting

NiTEC has the capacity to shotblast components of up to 20 tonnes in weight.

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Heat Treatment

The heat treatment solutions at NiTEC can be used for stress relieving and de-embrittlement as both pre-plate and post-plate treatments.

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Aqua Blasting

Aqua blasting is a wet blasting process that's perfect for gently removing surface dirt and grime from metal components.

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Nickel Boron Plating

Nickel boron plating is a good alternative to chrome for coating a variety of steels to enhance corrosion resistance.

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Case Studies

From corrosion resistance for oil pipes to plating vacuum chambers, our electroless nickel plating is second to none.

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Quality

NiTEC is committed to the highest levels of quality and standards.

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Applications

From marine to mining, gardens to artwork, we've got your surface technology needs covered.

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Special Projects

NiTEC have many years' experience working with special projects; from art installations to architectural features.

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Technical Information

As the deposit formed by electroless nickel plating is based on a chemical reaction, the dispersion of the deposit is equal over part, regardless of shape.

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Marine corrosion resistance product, SeaTEC 100 - corrosion resistant coating

Corrosion resistant coating withstanding salt-spray conditions for at least 3 and a half years

NiTEC's SeaTEC 100 provides unprecedented corrosion resistance extending the life of components and reducing maintenance costs.

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Surface Technology

Electroless Nickel Plating - wear and corrosion resistance, cost-effective and wear resistance - find out more about our Nickel Plating services

Diffused Nickel Plating - the gold standard in corrosion resistance - great for a marine environment - find out more about our Diffused Nickel Plating services

SeaTEC 100 - increases the longevity of components in subsea environments reducing maintenance costs and increasing strength of components - find out more about SeaTEC 100

Copper plating - an excellent conductor providing EMI (Electro Magnetic Interference) and RFI (Radio Frequency Interference) shielding - find out more about Copper Plating

Shotblasting and Heat Treatment - thorough surface preparation is acheived using Shotblasting and Heat Treatment in addition to the standard chemical cleaning and activation process - find out more

Special Projects - Electroless Nickel Plating has been used in many special projects throughout the world where corrosion resistance is required such as art installation and archictectural application - find out more about special projects

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