Electroless Nickel Plating, corrosion resistance and surface technology specialists

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NiTEC (UK) Ltd, Hardwick House, Hardwick View Rd,
Holmewood, Chesterfield, Derbyshire S42 5SA, UK

The Effects of Corrosion and Marine Corrosion Prevention

marine corrosion prevention - rusty mining equipmentMarine Corrosion Prevention for Mild Steel

Mild steel is commonly used for marine applications due to its strength, ease of fabrication and relatively cheap price. The only problem is, mild steel corrodes very easily when exposed to seawater. So when mild steel isn’t protected by a corrosion resistant layer or barrier, it quickly loses its strength and can, therefore, result in failure of parts. Corrosion is, therefore, a big problem for parts and machinery operating in marine environments.

What Causes Corrosion?

Corrosion is the gradual destruction of materials by chemical reaction with their environment. It is the oxidisation of the metal at the interface between the metal and the environment, and the reaction results in the degradation of the mechanical properties of the metal. Corrosion is dependent on many factors, including oxygen concentration, pH, water temperature and the presence of dissolved salts such as chloride, sulphate and sulphites.

Corrosion Caused by Bacteria

Bacterial corrosion can also be referred to as micro-biological corrosion or anaerobic (without oxygen) corrosion. This type of corrosion is likely to happen if the environment that the metal is exposed to supports bacterial activity. For bacterial corrosion to occur, there must be stagnant water, a hydrocarbon food source e.g. oil or coatings, the presence of sulphates, an operating temperature of between 20 – 40C, and the presence of bacteria.

Pitting Corrosion

Pitting corrosion is a type of corrosion that occurs on mild steel in a localised fashion. The steel penetration can be very deep in relation to the area under attack, and it is therefore one of the most dangerous types of corrosion.

Metal Coatings for Corrosion Prevention

The prevention of corrosion requires the elimination or suppression of the chemical reaction between the environment and the metal. One way of preventing this reaction is by applying a metal coating to the surface of the substrate, and the effectiveness of the coating depends on factors including the type of coating used, the operating environment and the coating type.

Marine Corrosion Protection from Metal Finishing Experts

Here at NiTEC, we have developed a corrosion resistant metal coating that effectively protects mild steel from salt spray corrosion and marine corrosion for an extensive period of time. For more information about SeaTEC 100 and its ability to extend the life of parts exposed to subsea conditions, please contact the expert team at NiTEC by calling 0845 224 3571 or email us at web@nitec-enp.co.uk.

 

Electroless Nickel Plating

The electroless nickel plating process is a high quality, cost effective solution for coating metals such as mild or stainless steel.

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Diffused Nickel Plating

The simple process of diffused nickel plating is the most effective coating to ensure the highest levels of corrosion resistance.

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SeaTEC 100 Marine Corrosion Prevention

SeaTEC100 is a cost-effective way of extending the life of mild-steel operating in marine environments.

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Ni-PTFE Self Lubricating Coating

Nitec's specially developed Ni-PTFE self lubricating corrosion resistant coating is perfect for sliding wear applications.

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Copper Plating

NiTEC offers a copper plating service that is suitable for both functional and decorative purposes.

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Shotblasting

NiTEC has the capacity to shotblast components of up to 20 tonnes in weight.

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Heat Treatment

The heat treatment solutions at NiTEC can be used for stress relieving and de-embrittlement as both pre-plate and post-plate treatments.

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Aqua Blasting

Aqua blasting is a wet blasting process that's perfect for gently removing surface dirt and grime from metal components.

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Nickel Boron Plating

Nickel boron plating is a good alternative to chrome for coating a variety of steels to enhance corrosion resistance.

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Case Studies

From corrosion resistance for oil pipes to plating vacuum chambers, our electroless nickel plating is second to none.

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Quality

NiTEC is committed to the highest levels of quality and standards.

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Applications

From marine to mining, gardens to artwork, we've got your surface technology needs covered.

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Special Projects

NiTEC have many years' experience working with special projects; from art installations to architectural features.

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Technical Information

As the deposit formed by electroless nickel plating is based on a chemical reaction, the dispersion of the deposit is equal over part, regardless of shape.

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Marine corrosion resistance product, SeaTEC 100 - corrosion resistant coating

Corrosion resistant coating withstanding salt-spray conditions for at least 3 and a half years

NiTEC's SeaTEC 100 provides unprecedented corrosion resistance extending the life of components and reducing maintenance costs.

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Surface Technology

Electroless Nickel Plating - wear and corrosion resistance, cost-effective and wear resistance - find out more about our Nickel Plating services

Diffused Nickel Plating - the gold standard in corrosion resistance - great for a marine environment - find out more about our Diffused Nickel Plating services

SeaTEC 100 - increases the longevity of components in subsea environments reducing maintenance costs and increasing strength of components - find out more about SeaTEC 100

Copper plating - an excellent conductor providing EMI (Electro Magnetic Interference) and RFI (Radio Frequency Interference) shielding - find out more about Copper Plating

Shotblasting and Heat Treatment - thorough surface preparation is acheived using Shotblasting and Heat Treatment in addition to the standard chemical cleaning and activation process - find out more

Special Projects - Electroless Nickel Plating has been used in many special projects throughout the world where corrosion resistance is required such as art installation and archictectural application - find out more about special projects

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