Electroless Nickel Plating, corrosion resistance and surface technology specialists

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NiTEC (UK) Ltd, Hardwick House, Hardwick View Rd,
Holmewood, Chesterfield, Derbyshire S42 5SA, UK

Electroless Nickel Plating: A Popular Coating Choice for the Oil and Gas Industry

Electroless nickel plated valve ballsMany base materials that are typically used in the oil and gas industry are greatly enhanced by the application of electroless nickel, resulting in lower fabrication costs and extended service life. Shutdowns and delays in the oil and gas industry are very common because of the need to replace components, but as electroless nickel substantial extends the life of parts and components, a huge amount of money can be saved.

Electroless nickel plating has, therefore, been a popular coating choice in the oil and gas industry for a number of years. It is used in a wide variety of applications within the industry mainly due to its uniform, thick deposit and superior corrosion resistance.

Successful Applications of Electroless Nickel in the Oil and Gas Industry

There are lots of areas within the oil and gas industry where the application of electroless nickel has been successful. For example, in crude oil production at a plant in the Middle East where the gas contains 55% hydrogen sulphide and is processed at 80C, mild steel ball valves had a maximum life of three months, with failure occurring as a result of corrosion, surface cracking and erosion. However, by electroless nickel plating the valve components, their lives were extended and no surface deterioration was evident after two years of continuous service.

Electroless Nickel Plating on Ball Valves and Flow Control Devices

Similar benefits have been noted on ball valves at plants using the sea water injection system, which involves pumping sea water under high pressure in order to force the oil to the surface. At the Ghawar oil field in Saudi Arabia, 75 microns of electroless nickel on the valves had satisfactorily withstood the operating conditions to such an extent that no degradation of the coating was detectable after four years of operation.

Electroless nickel coatings are often used on valves and flow control devices due to their uniform thickness, wear resistance and corrosion resistance. These parts are critical components in the operation of a well where good performance and long life are major economic factors. The coating also provides an excellent surface condition for ball plugs and improves the sealing at the seat areas. It’s now very common for mild steel ball valves to be coated with a layer of electroless nickel.

UK Based Electroless Nickel Plating Services

NiTEC UK provide a range of metal finishing and metal plating services for both onshore and offshore oil and gas applications. For more information about corrosion resistant coatings, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

Electroless Nickel Plating

The electroless nickel plating process is a high quality, cost effective solution for coating metals such as mild or stainless steel.

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Diffused Nickel Plating

The simple process of diffused nickel plating is the most effective coating to ensure the highest levels of corrosion resistance.

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SeaTEC 100 Marine Corrosion Prevention

SeaTEC100 is a cost-effective way of extending the life of mild-steel operating in marine environments.

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Ni-PTFE Self Lubricating Coating

Nitec's specially developed Ni-PTFE self lubricating corrosion resistant coating is perfect for sliding wear applications.

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Copper Plating

NiTEC offers a copper plating service that is suitable for both functional and decorative purposes.

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Shotblasting

NiTEC has the capacity to shotblast components of up to 20 tonnes in weight.

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Heat Treatment

The heat treatment solutions at NiTEC can be used for stress relieving and de-embrittlement as both pre-plate and post-plate treatments.

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Aqua Blasting

Aqua blasting is a wet blasting process that's perfect for gently removing surface dirt and grime from metal components.

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Nickel Boron Plating

Nickel boron plating is a good alternative to chrome for coating a variety of steels to enhance corrosion resistance.

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Case Studies

From corrosion resistance for oil pipes to plating vacuum chambers, our electroless nickel plating is second to none.

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Quality

NiTEC is committed to the highest levels of quality and standards.

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Applications

From marine to mining, gardens to artwork, we've got your surface technology needs covered.

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Special Projects

NiTEC have many years' experience working with special projects; from art installations to architectural features.

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Technical Information

As the deposit formed by electroless nickel plating is based on a chemical reaction, the dispersion of the deposit is equal over part, regardless of shape.

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Marine corrosion resistance product, SeaTEC 100 - corrosion resistant coating

Corrosion resistant coating withstanding salt-spray conditions for at least 3 and a half years

NiTEC's SeaTEC 100 provides unprecedented corrosion resistance extending the life of components and reducing maintenance costs.

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Surface Technology

Electroless Nickel Plating - wear and corrosion resistance, cost-effective and wear resistance - find out more about our Nickel Plating services

Diffused Nickel Plating - the gold standard in corrosion resistance - great for a marine environment - find out more about our Diffused Nickel Plating services

SeaTEC 100 - increases the longevity of components in subsea environments reducing maintenance costs and increasing strength of components - find out more about SeaTEC 100

Copper plating - an excellent conductor providing EMI (Electro Magnetic Interference) and RFI (Radio Frequency Interference) shielding - find out more about Copper Plating

Shotblasting and Heat Treatment - thorough surface preparation is acheived using Shotblasting and Heat Treatment in addition to the standard chemical cleaning and activation process - find out more

Special Projects - Electroless Nickel Plating has been used in many special projects throughout the world where corrosion resistance is required such as art installation and archictectural application - find out more about special projects

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