Electroless Nickel Plating, corrosion resistance and surface technology specialists

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NiTEC (UK) Ltd, Hardwick House, Hardwick View Rd,
Holmewood, Chesterfield, Derbyshire S42 5SA, UK

Rolls-Royce Open New UK Aircraft Engine Blade Casting Facility

aircraft engine blade castingRolls-Royce have opened an advanced blade casting facility in Rotherham which is expected to produce more than 100,000 single crystal turbine blades a year, including high pressure (HP) and intermediate pressure (IP) single crystal blades. As experts in metal finishes and plating techniques used in the aerospace industry, we were delighted to read the news about the new £110 million, 50,000ft² facility.

Modern Manufacturing Processes and Advanced Technology

Matthew Hancock, who is the UK Minister of State at the Department for Business, Innovation and Skills said: “This new facility will house the most advanced blade casting facility in the world, and is a truly remarkable feat of engineering. Our aerospace growth partnership has put in place a long-term industrial strategy for the whole aerospace industry, and this investment by Rolls-Royce in new technology and modern manufacturing processes is testament to the ongoing strength of this sector.”

Rolls-Royce plan to open the facility in 2017, and it is estimated to bring 150 new jobs into the region. The facility will make use of the manufacturing methods that have already been developed within Rolls-Royce and at the Coventry based Manufacturing Centre. It will also include automated manufacturing techniques, including integrated wax fabrication lines, 3D structured light inspection and computed tomography (CT).

Turbine Blades for Rolls-Royce, Airbus and Trent

The new plant will produce turbine blades which will be used in various Trent aero engines, Rolls-Royce Trent XWB, which will power Airbus A350 XWB. Each Trent XWB engine requires 182 HP and IP turbine blades, which are 10cm in height and 300g in weight, and undergo 200 processes before being installed. The blades operate at temperatures of up to 200°, and are placed in a disc that rotates at over 12,000rpm. The turbine extracts energy from the engine’s combustor hot gas stream, and uses it to drive the fan and compressors.

Metal Plating Services in Chesterfield, UK

Here at NiTEC, we provide a range of metal finishing and metal plating services. Our high quality electroless nickel plating service is the perfect solution for critical high-end engineering items such as those used in the defence, healthcare, automotive and aerospace industries. For more information, please call NiTEC UK on 0845 224 3571 or email info@nitec-enp.co.uk

Electroless Nickel Plating

The electroless nickel plating process is a high quality, cost effective solution for coating metals such as mild or stainless steel.

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Diffused Nickel Plating

The simple process of diffused nickel plating is the most effective coating to ensure the highest levels of corrosion resistance.

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SeaTEC 100 Marine Corrosion Prevention

SeaTEC100 is a cost-effective way of extending the life of mild-steel operating in marine environments.

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Ni-PTFE Self Lubricating Coating

Nitec's specially developed Ni-PTFE self lubricating corrosion resistant coating is perfect for sliding wear applications.

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Copper Plating

NiTEC offers a copper plating service that is suitable for both functional and decorative purposes.

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Shotblasting

NiTEC has the capacity to shotblast components of up to 20 tonnes in weight.

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Heat Treatment

The heat treatment solutions at NiTEC can be used for stress relieving and de-embrittlement as both pre-plate and post-plate treatments.

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Aqua Blasting

Aqua blasting is a wet blasting process that's perfect for gently removing surface dirt and grime from metal components.

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Nickel Boron Plating

Nickel boron plating is a good alternative to chrome for coating a variety of steels to enhance corrosion resistance.

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Case Studies

From corrosion resistance for oil pipes to plating vacuum chambers, our electroless nickel plating is second to none.

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Quality

NiTEC is committed to the highest levels of quality and standards.

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Applications

From marine to mining, gardens to artwork, we've got your surface technology needs covered.

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Special Projects

NiTEC have many years' experience working with special projects; from art installations to architectural features.

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Technical Information

As the deposit formed by electroless nickel plating is based on a chemical reaction, the dispersion of the deposit is equal over part, regardless of shape.

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Marine corrosion resistance product, SeaTEC 100 - corrosion resistant coating

Corrosion resistant coating withstanding salt-spray conditions for at least 3 and a half years

NiTEC's SeaTEC 100 provides unprecedented corrosion resistance extending the life of components and reducing maintenance costs.

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Surface Technology

Electroless Nickel Plating - wear and corrosion resistance, cost-effective and wear resistance - find out more about our Nickel Plating services

Diffused Nickel Plating - the gold standard in corrosion resistance - great for a marine environment - find out more about our Diffused Nickel Plating services

SeaTEC 100 - increases the longevity of components in subsea environments reducing maintenance costs and increasing strength of components - find out more about SeaTEC 100

Copper plating - an excellent conductor providing EMI (Electro Magnetic Interference) and RFI (Radio Frequency Interference) shielding - find out more about Copper Plating

Shotblasting and Heat Treatment - thorough surface preparation is acheived using Shotblasting and Heat Treatment in addition to the standard chemical cleaning and activation process - find out more

Special Projects - Electroless Nickel Plating has been used in many special projects throughout the world where corrosion resistance is required such as art installation and archictectural application - find out more about special projects

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